Assorted extruded aluminum heat sinks in rectangular stacked and U shapes
Wide assortment of stock aluminum heat sinks in many standard sizes
Custom shape aluminum extruded heat sinks including circular fin designs
Assorted extruded aluminum heat sinks in rectangular stacked and U shapes
Wide assortment of stock aluminum heat sinks in many standard sizes
Custom shape aluminum extruded heat sinks including circular fin designs

Custom Extruded Aluminum Heat Sinks Cut to Size

Stock and custom 6063 extruded aluminum heat sinks cut to length, with CNC-machined holes, slots and anodized finish - for MOSFET, IC, M.2 SSD, LED and inverter cooling. Fast turnaround, prototype to volume.
6063-T5Extruded aluminum
Cut-to-sizeFrom stock profiles
+/-0.05 mmCut & hole tolerance
DaysSample lead time
  • Extruded 6063 Aluminum Profiles: High-aspect-ratio fin geometry produced by aluminum extrusion, giving large surface area per dollar for natural convection and forced-air cooling.
  • Cut-to-Size, Fast Turnaround: Standard profiles are held in stock and cut to your length within days; custom extrusion tooling is available for high-volume programs.
  • Secondary CNC Machining: We drill, tap, slot, mill mounting holes and add adhesive backing or clips on the same line, so the sink arrives ready to assemble.
  • Natural or Black Anodized: Plain aluminum, clear anodize or hard black anodize, with surface roughness controlled for thermal pad or grease contact.
Tolerance Type Description
Precision Tolerance Parts are manufactured and inspected strictly according to your drawing specifications and GD&T annotations, with a minimum tolerance of ±0.05 mm.
General Tolerance ±0.05 mm
Minimum Feature Size 0.5 mm. The exact minimum feature size may vary depending on the part geometry and selected material.
Threading & Tapped Holes Capable of machining any standard thread sizes, as well as customized thread specifications.
Edge Condition Sharp edges are deburred and chamfered by default.
Surface Finishing Anodizing, Powder Coating, Spray Painting, Laser Engraving, Silk Screen Printing
Minimum Wall Thickness 0.5mm
Minimum End Mill Size 0.5mm
Minimum Drill Hole Size 1mm
Minimum Part Size CNC Milling: 5 × 5 × 5 mm;
CNC Turning: 2 × 2 mm;
Maximum Part Size CNC Milling: 4000 × 1500 × 600 mm

CNC Turning: 200 × 500 mm

What Is This Service

These custom extruded aluminum heat sinks are the workhorse solution for cooling power semiconductors, ICs, M.2 SSDs, LED boards and small inverters. Extruded from 6063-T5 aluminum with high-aspect-ratio fins, each profile is cut to your length and can be drilled, tapped, slotted or fitted with adhesive backing so it arrives ready to snap onto your PCB.

We keep the most common profiles in stock for fast, low-cost sampling - from tiny 8.8 mm MOSFET sinks up to 35 mm power packages. For higher volumes or non-standard geometry, we open custom extrusion tooling and follow it with CNC secondary machining and anodizing, so fin pitch, height and base thickness are tuned to your airflow and thermal budget.

Whether you need a few hundred passive IC sinks for a motherboard, thousands of black-anodized LED heat sinks, or a custom extruded cooler for a motor drive, we cut, machine, finish and inspect to your drawing - with flat base contact, tight cut tolerance and full material certs, from one-off samples to 50,000+ pieces per month.

Extruded Heat Sink Capabilities

Stock Profiles, Fast Cut

Common 6063 extrusions held in inventory and cut to your length in days - ideal for prototyping and mid-volume orders without tooling cost.

Custom Extrusion Tooling

For high-volume programs we design and open custom die tooling to match your exact fin pitch, height, footprint and base thickness.

CNC Secondary Machining

Holes, slots, tapped threads, chamfers and adhesive backing pads are machined in-house, with black or clear anodizing available.

Materials We Machine

From aerospace-grade aluminum to medical-certified engineering plastics, our in-house CNC machining centers work a broad range of metals and plastics under one roof.

Metals

Aluminum alloy raw stock bar for CNC precision machining
Aluminum
6061-T66063-T57075-T6505220246082
High strengthAnodizableLightweight
Stainless steel raw material for precision CNC machined parts
Stainless Steel
303304316 / 316L17-4PH430
Corrosion resistantFood & medical gradeHigh strength
Carbon alloy steel raw stock for CNC precision machining
Carbon & Alloy Steel
1018104512L144140A36
High strengthHeat treatableWear resistant
Brass copper bar stock for CNC turned precision parts
Brass & Copper
C3604C26000C17200 BeCuC11000
ConductiveCorrosion resistantFree machining
Titanium alloy stock for aerospace grade CNC precision machining
Titanium & Exotics
Grade 2Grade 5 (6Al-4V)Inconel 718Monel 400
Aerospace gradeHeat resistantBiocompatible

Engineering Plastics

Engineering plastics POM, ABS and high performance polymers for CNC machining
POM (Delrin)
Low frictionDimensionally stableWear resistant
Nylon (PA66)
ToughAbrasion resistantImpact resistant
PTFE (Teflon)
Chemical resistantHigh temperatureLow friction
PEEK / PEI (Ultem)
High temperatureMedical gradeHigh performance
ABS / PC / PMMA
Impact resistantTransparent optionsFlame retardant

Don’t see your material? Send your drawing for review — we will confirm availability and quote it.

Surface Finish Options

Functional and cosmetic finishes applied in-house or through vetted partners.

Clear anodized aluminum

Clear Anodize

Type II protective anodize, natural silver finish.

Black hard anodized enclosure

Black Hard Anodize

Type III hard coat, wear-resistant black.

Color anodized aluminum parts

Color Anodize

Blue, red, gold, green dye for audio and 3C.

Bead blasted aluminum surface

Bead Blast

Uniform matte texture, hides machining marks.

Black powder coated enclosure

Powder Coating

Durable corrosion-resistant RAL colors.

Passivated stainless flanges

Passivation

Removes free iron, boosts stainless corrosion.

Nickel plated hardware

Plating

Zinc, nickel, chrome, tin for connectors.

Laser engraved logo

Laser Marking

Permanent non-contact logos and serials.

From Drawing to Delivery

1Drawing Review & DFMFree engineering feedback within 24 hours
2Quote & Material PlanTransparent pricing with lead time commitment
3CNC Programming & SetupCAM-validated toolpaths and fixturing
4Precision MachiningIn-process checks on every operation
5Surface Finish & TreatmentAnodizing, plating, coating in-house
6Final Inspection & ShipFull dimensional report with every batch

Quality You Can Verify

CMM coordinate measuring machine for 3D precision inspection
01CMM 3D Precision MeasurementDedicated CMM lab verifies critical dimensions, hole positions and GD&T callouts per IATF 16949 practice; 3D scanning avoids assembly issues on complex parts.
Height gauge inspection equipment for in-process dimensional verification
02In-Process Dimensional VerificationContinuous on-line checks with precision gauges catch deviations early and minimize scrap risk during volume OEM runs.
Stereo microscope inspection for surface finish and visual quality checks
03Surface Finish & Visual InspectionSurface roughness, scratches, burrs and coating defects are checked against appearance standards before packing.
First article inspection report verification
04First-Article Inspection (FAI)Standardized FAI before every production run, with a formal report to guarantee dimensional consistency across the batch.
Raw material traceability management with mill certificates
05Material TraceabilityComplete material certifications and batch records — every machined part is traceable to its original mill, per IATF 16949.
Final functional performance checks before shipment
06Final Functional ChecksFull final inspection catches hidden defects dimensional tests can miss, so parts perform reliably in your assembly.
CMM VerificationCritical dimensions checked on coordinate measuring machine
In-Process ChecksContinuous on-line inspection during production runs
Surface Finish AuditRoughness, coating and visual standards verified
Full TraceabilityMaterial certs and batch records for every part

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Inside Our Factory — 200+ Machines Under One Roof

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Vertical Machining Centers

High-efficiency VMCs for prototype, mid-volume and large-batch metal parts production.

Drill-machining center workshop — Rejin CNC factory

Drill & Tap Machining Centers

Integrated drilling, tapping and milling shortens lead time for aluminum enclosures.

Multi-function CNC machining workshop — Rejin CNC factory

Multi-Function Machining Shop

Combined drilling-milling lines support both small batches and volume OEM orders.

CNC production workshop with organized work areas

CNC Production Workshop

Well-organized production zones support everything from one-off parts to mass programs.

Standard CNC turning and milling production line

Standard CNC Lines

Systematic line layout raises machining efficiency and guarantees on-time delivery.

Full set of CNC milling equipment running continuously

5-Axis Machining Equipment

Complete CNC equipment set enables stable continuous running for OEM volumes.

Dongguan, China · 200+ CNC machines · In-house anodizing & laser cutting · Visitors and third-party inspections welcome.

Quality, Engineering & Logistics — Built for Global Buyers

IATF 16949 & ISO 9001 Certified

IATF 16949 & ISO 9001 Certified

Fully certified quality management system. Every batch ships with material certificates and inspection reports you can trust.

Free DFM Engineering Support

Free DFM Engineering Support

Our engineers review every drawing upfront — flagging tolerances, undercuts and cost drivers before a single chip is cut.

Secure Packaging & Global Shipping

Secure Packaging & Global Shipping

Custom foam, wooden crates and FBA-ready packaging. Door-to-door freight to 60+ countries with full tracking.

Frequently Asked Questions

What is the smallest heat sink you can supply?
We stock and cut 6063 extruded sinks from around 8.8 x 8.8 x 4.8 mm for small MOSFETs and ICs, up to large profiles for inverters. Custom sizes are quoted from your drawing.
Can you apply thermal adhesive backing?
Yes - many of our sink profiles ship with 3M-style pressure-sensitive adhesive on the base, or we can supply them plain for screw mounting.
Do you offer black anodizing?
Yes, plain mill finish, clear anodize and hard black anodize are all available, with color and thickness controlled per your spec.
How fast can I get samples?
Stock profiles cut to length ship within a few days. Custom-extruded samples take longer depending on tooling; we quote exactly once we see your drawing.
SIMPLE PROCESS

What Happens After You Click Send?

1
Inquiry Received

Your message lands directly with our senior engineers — instantly acknowledged.

2
Engineer Review

We study your requirements and propose a workable solution with material & process options.

3
Quote Within 24h

Detailed quotation with specs, options and lead time — no hidden fees.

4
Sample & Production

Approve the sample, then we mass-produce with full QC and on-time shipping.

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