Custom CNC machined aluminum heat sink with precision milled cooling fins
Precision CNC aluminum heat sink plate with counterbore mounting holes
CNC machined finned aluminum heat sink stacked for power electronics cooling
Custom aluminum heat sink fin pair machined from 6063 aluminum
Flat aluminum heat sink base with threaded mounting holes and pin holes
Custom CNC machined aluminum heat sink with precision milled cooling fins
Precision CNC aluminum heat sink plate with counterbore mounting holes
CNC machined finned aluminum heat sink stacked for power electronics cooling
Custom aluminum heat sink fin pair machined from 6063 aluminum
Flat aluminum heat sink base with threaded mounting holes and pin holes

Custom CNC Machined Aluminum Heat Sinks

CNC-machined aluminum heat sinks with precision-milled fins, counterbore mounting holes and a flat anodized base - built to your drawing for power electronics, LED and device cooling. +/-0.005 mm tolerance, ISO 9001 / IATF 16949.
+/-0.005 mmFin & base flatness
3-axis CNCMilling & fly-cutting
6063-T5Thermal aluminum
24hQuote with DFM feedback
  • Precision-Milled Fin Geometry: Dense, profile-milled fins hold exact pitch and height, maximizing surface area without the die limits of extruded sinks.
  • Flat Contact-Grade Base: The mounting face is fly-cut and held to tight flatness so thermal interface material spreads evenly and junction temperature stays low.
  • Integrated Mounting Holes: Counterbores, tapped threads and dowel pin holes are machined in one setup, removing separate brackets and alignment steps.
  • 6063/6061 Anodized Aluminum: Light, thermally conductive stock with clear, black or custom-color anodizing, sandblasting and laser marking in-house.
Tolerance Type Description
Precision Tolerance Parts are manufactured and inspected strictly according to your drawing specifications and GD&T annotations, with a minimum tolerance of ±0.05 mm.
General Tolerance ±0.05 mm
Minimum Feature Size 0.5 mm. The exact minimum feature size may vary depending on the part geometry and selected material.
Threading & Tapped Holes Capable of machining any standard thread sizes, as well as customized thread specifications.
Edge Condition Sharp edges are deburred and chamfered by default.
Surface Finishing Anodizing, Powder Coating, Spray Painting, Laser Engraving, Silk Screen Printing
Minimum Wall Thickness 0.5mm
Minimum End Mill Size 0.5mm
Minimum Drill Hole Size 1mm
Minimum Part Size CNC Milling: 5 × 5 × 5 mm;
CNC Turning: 2 × 2 mm;
Maximum Part Size CNC Milling: 4000 × 1500 × 600 mm

CNC Turning: 200 × 500 mm

What Is This Service

These custom CNC machined aluminum heat sinks are purpose-built thermal components that carry heat away from power semiconductors, LED arrays, driver boards and enclosures. Cut from solid 6063 or 6061 aluminum plate, each sink combines dense, precision-milled cooling fins with a flat, fly-cut mounting base and all mounting features - counterbore holes, tapped threads and dowel pin holes - in one rigid part.

Because every fin, pocket and hole is cut on 3-axis CNC mills rather than shaped by an extrusion die, we can produce optimized fin layouts, asymmetric profiles and complex cutouts that off-the-shelf extruded sinks cannot match. The contact face is held to tight flatness and surface finish so a thin, consistent layer of thermal paste or gasket makes full contact, directly lowering junction temperature and improving reliability.

Whether you need a prototype heat sink to validate a new power module, a low-volume run for medical or industrial cooling, or tens of thousands of parts for LED lighting and telecom systems, we machine from your 2D/3D drawing, hold +/-0.005 mm on critical features, and supply material certificates, CMM reports and anodizing - from first article to volume, under NDA.

Custom Heat Sink Capabilities

Precision Fin Milling

Dense straight or profiled fins cut to exact pitch and height on 3-axis mills, with fin thickness down to 0.5 mm and optimized aspect ratio for airflow.

Flat Base & TIM Contact

Fly-cut mounting faces controlled for flatness and surface roughness so thermal grease or phase-change material spreads uniformly across the die interface.

In-House Anodizing & QC

Clear, black or color anodizing, sandblasting and laser marking, with CMM inspection, material certs and first-article reports on every batch.

Materials We Machine

From aerospace-grade aluminum to medical-certified engineering plastics, our in-house CNC machining centers work a broad range of metals and plastics under one roof.

Metals

Aluminum alloy raw stock bar for CNC precision machining
Aluminum
6061-T66063-T57075-T6505220246082
High strengthAnodizableLightweight
Stainless steel raw material for precision CNC machined parts
Stainless Steel
303304316 / 316L17-4PH430
Corrosion resistantFood & medical gradeHigh strength
Carbon alloy steel raw stock for CNC precision machining
Carbon & Alloy Steel
1018104512L144140A36
High strengthHeat treatableWear resistant
Brass copper bar stock for CNC turned precision parts
Brass & Copper
C3604C26000C17200 BeCuC11000
ConductiveCorrosion resistantFree machining
Titanium alloy stock for aerospace grade CNC precision machining
Titanium & Exotics
Grade 2Grade 5 (6Al-4V)Inconel 718Monel 400
Aerospace gradeHeat resistantBiocompatible

Engineering Plastics

Engineering plastics POM, ABS and high performance polymers for CNC machining
POM (Delrin)
Low frictionDimensionally stableWear resistant
Nylon (PA66)
ToughAbrasion resistantImpact resistant
PTFE (Teflon)
Chemical resistantHigh temperatureLow friction
PEEK / PEI (Ultem)
High temperatureMedical gradeHigh performance
ABS / PC / PMMA
Impact resistantTransparent optionsFlame retardant

Don’t see your material? Send your drawing for review — we will confirm availability and quote it.

Surface Finish Options

Functional and cosmetic finishes applied in-house or through vetted partners.

Clear anodized aluminum

Clear Anodize

Type II protective anodize, natural silver finish.

Black hard anodized enclosure

Black Hard Anodize

Type III hard coat, wear-resistant black.

Color anodized aluminum parts

Color Anodize

Blue, red, gold, green dye for audio and 3C.

Bead blasted aluminum surface

Bead Blast

Uniform matte texture, hides machining marks.

Black powder coated enclosure

Powder Coating

Durable corrosion-resistant RAL colors.

Passivated stainless flanges

Passivation

Removes free iron, boosts stainless corrosion.

Nickel plated hardware

Plating

Zinc, nickel, chrome, tin for connectors.

Laser engraved logo

Laser Marking

Permanent non-contact logos and serials.

From Drawing to Delivery

1Drawing Review & DFMFree engineering feedback within 24 hours
2Quote & Material PlanTransparent pricing with lead time commitment
3CNC Programming & SetupCAM-validated toolpaths and fixturing
4Precision MachiningIn-process checks on every operation
5Surface Finish & TreatmentAnodizing, plating, coating in-house
6Final Inspection & ShipFull dimensional report with every batch

Quality You Can Verify

CMM coordinate measuring machine for 3D precision inspection
01CMM 3D Precision MeasurementDedicated CMM lab verifies critical dimensions, hole positions and GD&T callouts per IATF 16949 practice; 3D scanning avoids assembly issues on complex parts.
Height gauge inspection equipment for in-process dimensional verification
02In-Process Dimensional VerificationContinuous on-line checks with precision gauges catch deviations early and minimize scrap risk during volume OEM runs.
Stereo microscope inspection for surface finish and visual quality checks
03Surface Finish & Visual InspectionSurface roughness, scratches, burrs and coating defects are checked against appearance standards before packing.
First article inspection report verification
04First-Article Inspection (FAI)Standardized FAI before every production run, with a formal report to guarantee dimensional consistency across the batch.
Raw material traceability management with mill certificates
05Material TraceabilityComplete material certifications and batch records — every machined part is traceable to its original mill, per IATF 16949.
Final functional performance checks before shipment
06Final Functional ChecksFull final inspection catches hidden defects dimensional tests can miss, so parts perform reliably in your assembly.
CMM VerificationCritical dimensions checked on coordinate measuring machine
In-Process ChecksContinuous on-line inspection during production runs
Surface Finish AuditRoughness, coating and visual standards verified
Full TraceabilityMaterial certs and batch records for every part

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Inside Our Factory — 200+ Machines Under One Roof

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Vertical Machining Centers

High-efficiency VMCs for prototype, mid-volume and large-batch metal parts production.

Drill-machining center workshop — Rejin CNC factory

Drill & Tap Machining Centers

Integrated drilling, tapping and milling shortens lead time for aluminum enclosures.

Multi-function CNC machining workshop — Rejin CNC factory

Multi-Function Machining Shop

Combined drilling-milling lines support both small batches and volume OEM orders.

CNC production workshop with organized work areas

CNC Production Workshop

Well-organized production zones support everything from one-off parts to mass programs.

Standard CNC turning and milling production line

Standard CNC Lines

Systematic line layout raises machining efficiency and guarantees on-time delivery.

Full set of CNC milling equipment running continuously

5-Axis Machining Equipment

Complete CNC equipment set enables stable continuous running for OEM volumes.

Dongguan, China · 200+ CNC machines · In-house anodizing & laser cutting · Visitors and third-party inspections welcome.

Quality, Engineering & Logistics — Built for Global Buyers

IATF 16949 & ISO 9001 Certified

IATF 16949 & ISO 9001 Certified

Fully certified quality management system. Every batch ships with material certificates and inspection reports you can trust.

Free DFM Engineering Support

Free DFM Engineering Support

Our engineers review every drawing upfront — flagging tolerances, undercuts and cost drivers before a single chip is cut.

Secure Packaging & Global Shipping

Secure Packaging & Global Shipping

Custom foam, wooden crates and FBA-ready packaging. Door-to-door freight to 60+ countries with full tracking.

Frequently Asked Questions

What tolerance do you hold on CNC heat sinks?
We hold +/-0.005 mm on critical fin dimensions, hole positions and base flatness, and +/-0.05 mm on general features. Every batch is CMM-inspected with a dimensional report and material certificate.
Can you machine custom fin layouts beyond standard extrusions?
Yes. Because we cut fins on 3-axis CNC mills rather than using an extrusion die, we can produce asymmetric profiles, variable-pitch fins, cutouts and complex base shapes that off-the-shelf sinks cannot match.
Do you offer anodizing and other surface finishes?
Yes - clear, black and custom-color anodizing, sandblasting, polishing and laser marking are available in-house, with thickness and appearance controlled per your drawing.
Do you support prototypes before volume production?
Yes. We machine one-off and low-volume samples for fit, thermal and finish validation, then scale to 50,000+ parts per month with the same tolerances and QC, under NDA.
SIMPLE PROCESS

What Happens After You Click Send?

1
Inquiry Received

Your message lands directly with our senior engineers — instantly acknowledged.

2
Engineer Review

We study your requirements and propose a workable solution with material & process options.

3
Quote Within 24h

Detailed quotation with specs, options and lead time — no hidden fees.

4
Sample & Production

Approve the sample, then we mass-produce with full QC and on-time shipping.

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