CNC-machined aluminum hydraulic manifold block with threaded ports
Precision aluminum valve body with three threaded bosses
CNC aluminum motor mounting flange with center bore
Custom aluminum ECU controller housing with internal mounting posts
Aluminum EV component hollow body with internal threaded ports
CNC-machined aluminum hydraulic manifold block with threaded ports
Precision aluminum valve body with three threaded bosses
CNC aluminum motor mounting flange with center bore
Custom aluminum ECU controller housing with internal mounting posts
Aluminum EV component hollow body with internal threaded ports

Custom CNC Machined Automotive Aluminum Components for EV

Custom CNC-machined aluminum automotive components for EV - manifold blocks, valve bodies, motor mounting flanges and ECU housings, machined to +/-0.01 mm on 3-axis and 5-axis centers.
6061 / 7075Aluminum grades
+/-0.01 mmTolerance
Ra0.8Surface finish
1-3 daysSamples
  • Full 5-Axis CNC of Aluminum: Manifolds, valve bodies, flanges and housings are machined from solid 6061 or 7075 aluminum bar on 3-axis and 5-axis centers - not sand cast or die cast - so port alignment, sealing faces and bore positions hold +/-0.01 mm.
  • Threaded Ports Sealed to Spec: NPT, BSPP, metric or custom thread ports are tapped on the machine and gauged, so the manifold or valve body seals first time without field thread chasing.
  • Anodize or Bead-Blast Finish: Clear, black or hard anodize, or bead-blasted raw finish, depending on whether the part needs corrosion resistance, insulation or a bonded coating.
  • Automotive Quality Systems: We run IATF-aligned incoming, in-process and outgoing inspection with CMM first-article reports, and support prototype-to-serial production ramps under NDA.
Tolerance Type Description
Precision Tolerance Parts are manufactured and inspected strictly according to your drawing specifications and GD&T annotations, with a minimum tolerance of ±0.05 mm.
General Tolerance ±0.05 mm
Minimum Feature Size 0.5 mm. The exact minimum feature size may vary depending on the part geometry and selected material.
Threading & Tapped Holes Capable of machining any standard thread sizes, as well as customized thread specifications.
Edge Condition Sharp edges are deburred and chamfered by default.
Surface Finishing Anodizing, Powder Coating, Spray Painting, Laser Engraving, Silk Screen Printing
Minimum Wall Thickness 0.5mm
Minimum End Mill Size 0.5mm
Minimum Drill Hole Size 1mm
Minimum Part Size CNC Milling: 5 × 5 × 5 mm;
CNC Turning: 2 × 2 mm;
Maximum Part Size CNC Milling: 4000 × 1500 × 600 mm

CNC Turning: 200 × 500 mm

What Is This Service

New-energy vehicles rely on a long list of precision aluminum parts that never appear on the spec sheet but must work for 15 years: hydraulic manifold blocks that route brake, coolant or oil flow; valve bodies that actuate thermal management; motor mounting flanges that hold the e-motor concentric to the gearbox; and ECU housings that protect the controller from vibration and dust. Each is CNC-machined from solid 6061 or 7075 aluminum bar, not cast, because castings leak, warp and need 100% leak testing that machined blocks avoid.

Every feature is cut to your drawing: cross-drilled oil passages, NPT/BSPP/metric thread ports, sealing-face grooves, dowel bores for module alignment, and internal mounting posts for PCB or sensor assemblies. We hold +/-0.01 mm on critical bore positions and sealing faces, and tap every port on the machine so it is gauged before it leaves the shop floor.

Finish follows function: clear anodize for conductivity or thermal spreading, black or hard anodize for corrosion and electrical isolation, or bead-blasted raw where a bonding or paint coat will follow. We run IATF-aligned incoming, in-process and outgoing inspection with CMM first-article reports, and ramp from one-off prototypes to 50,000+ serial pieces per month under NDA.

EV Component Capabilities

Milled Solid, Not Cast

Cross-drilled manifolds and valve bodies come off the mill leak-tight without the porosity and dimensional drift castings need to be screened for.

Threads Cut & Gauged In-House

NPT, BSPP and metric ports are tapped on the machine and gauged, so they seal first time without field thread chasing.

Finish per Function

Clear, black or hard anodize, or bead-blasted raw - matched to whether the part conducts, insulates or carries a bonded coating.

Materials We Machine

From aerospace-grade aluminum to medical-certified engineering plastics, our in-house CNC machining centers work a broad range of metals and plastics under one roof.

Metals

Aluminum alloy raw stock bar for CNC precision machining
Aluminum
6061-T66063-T57075-T6505220246082
High strengthAnodizableLightweight
Stainless steel raw material for precision CNC machined parts
Stainless Steel
303304316 / 316L17-4PH430
Corrosion resistantFood & medical gradeHigh strength
Carbon alloy steel raw stock for CNC precision machining
Carbon & Alloy Steel
1018104512L144140A36
High strengthHeat treatableWear resistant
Brass copper bar stock for CNC turned precision parts
Brass & Copper
C3604C26000C17200 BeCuC11000
ConductiveCorrosion resistantFree machining
Titanium alloy stock for aerospace grade CNC precision machining
Titanium & Exotics
Grade 2Grade 5 (6Al-4V)Inconel 718Monel 400
Aerospace gradeHeat resistantBiocompatible

Engineering Plastics

Engineering plastics POM, ABS and high performance polymers for CNC machining
POM (Delrin)
Low frictionDimensionally stableWear resistant
Nylon (PA66)
ToughAbrasion resistantImpact resistant
PTFE (Teflon)
Chemical resistantHigh temperatureLow friction
PEEK / PEI (Ultem)
High temperatureMedical gradeHigh performance
ABS / PC / PMMA
Impact resistantTransparent optionsFlame retardant

Don’t see your material? Send your drawing for review — we will confirm availability and quote it.

Surface Finish Options

Functional and cosmetic finishes applied in-house or through vetted partners.

Clear anodized aluminum

Clear Anodize

Type II protective anodize, natural silver finish.

Black hard anodized enclosure

Black Hard Anodize

Type III hard coat, wear-resistant black.

Color anodized aluminum parts

Color Anodize

Blue, red, gold, green dye for audio and 3C.

Bead blasted aluminum surface

Bead Blast

Uniform matte texture, hides machining marks.

Black powder coated enclosure

Powder Coating

Durable corrosion-resistant RAL colors.

Passivated stainless flanges

Passivation

Removes free iron, boosts stainless corrosion.

Nickel plated hardware

Plating

Zinc, nickel, chrome, tin for connectors.

Laser engraved logo

Laser Marking

Permanent non-contact logos and serials.

From Drawing to Delivery

1Drawing Review & DFMFree engineering feedback within 24 hours
2Quote & Material PlanTransparent pricing with lead time commitment
3CNC Programming & SetupCAM-validated toolpaths and fixturing
4Precision MachiningIn-process checks on every operation
5Surface Finish & TreatmentAnodizing, plating, coating in-house
6Final Inspection & ShipFull dimensional report with every batch

Quality You Can Verify

CMM coordinate measuring machine for 3D precision inspection
01CMM 3D Precision MeasurementDedicated CMM lab verifies critical dimensions, hole positions and GD&T callouts per IATF 16949 practice; 3D scanning avoids assembly issues on complex parts.
Height gauge inspection equipment for in-process dimensional verification
02In-Process Dimensional VerificationContinuous on-line checks with precision gauges catch deviations early and minimize scrap risk during volume OEM runs.
Stereo microscope inspection for surface finish and visual quality checks
03Surface Finish & Visual InspectionSurface roughness, scratches, burrs and coating defects are checked against appearance standards before packing.
First article inspection report verification
04First-Article Inspection (FAI)Standardized FAI before every production run, with a formal report to guarantee dimensional consistency across the batch.
Raw material traceability management with mill certificates
05Material TraceabilityComplete material certifications and batch records — every machined part is traceable to its original mill, per IATF 16949.
Final functional performance checks before shipment
06Final Functional ChecksFull final inspection catches hidden defects dimensional tests can miss, so parts perform reliably in your assembly.
CMM VerificationCritical dimensions checked on coordinate measuring machine
In-Process ChecksContinuous on-line inspection during production runs
Surface Finish AuditRoughness, coating and visual standards verified
Full TraceabilityMaterial certs and batch records for every part

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Drill & Tap Machining Centers

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Multi-Function Machining Shop

Combined drilling-milling lines support both small batches and volume OEM orders.

CNC production workshop with organized work areas

CNC Production Workshop

Well-organized production zones support everything from one-off parts to mass programs.

Standard CNC turning and milling production line

Standard CNC Lines

Systematic line layout raises machining efficiency and guarantees on-time delivery.

Full set of CNC milling equipment running continuously

5-Axis Machining Equipment

Complete CNC equipment set enables stable continuous running for OEM volumes.

Dongguan, China · 200+ CNC machines · In-house anodizing & laser cutting · Visitors and third-party inspections welcome.

Quality, Engineering & Logistics — Built for Global Buyers

IATF 16949 & ISO 9001 Certified

IATF 16949 & ISO 9001 Certified

Fully certified quality management system. Every batch ships with material certificates and inspection reports you can trust.

Free DFM Engineering Support

Free DFM Engineering Support

Our engineers review every drawing upfront — flagging tolerances, undercuts and cost drivers before a single chip is cut.

Secure Packaging & Global Shipping

Secure Packaging & Global Shipping

Custom foam, wooden crates and FBA-ready packaging. Door-to-door freight to 60+ countries with full tracking.

Frequently Asked Questions

Why machine EV parts from solid bar instead of casting?
Cast aluminum manifolds and valve bodies carry porosity, which causes field leaks, and need 100% pressure testing. Solid-machined blocks are leak-tight by geometry, hold bore positions tighter, and make prototype-to-serial ramps faster without tooling.
Can you cross-drill internal fluid passages?
Yes - 3-axis and 5-axis centers drill cross-ports, intersecting oil or coolant galleries and threaded plugs in one setup, with port intersections deburred.
What thread standards do you handle?
NPT, NPTF, BSPP, BSPT, metric M and custom threads - tapped on the machine and gauged before the part leaves the shop.
Do you support automotive quality programs?
We run IATF-aligned incoming, in-process and outgoing inspection with CMM first-article reports, PPAP support and NDA-protected serial production.
SIMPLE PROCESS

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2
Engineer Review

We study your requirements and propose a workable solution with material & process options.

3
Quote Within 24h

Detailed quotation with specs, options and lead time — no hidden fees.

4
Sample & Production

Approve the sample, then we mass-produce with full QC and on-time shipping.

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