Assorted CNC-machined aluminum battery end plates and mounting brackets
Precision aluminum mounting plate milled with pockets and hole patterns
Black anodized aluminum battery bracket plate with center bore
Assorted CNC-machined aluminum battery end plates and mounting brackets
Precision aluminum mounting plate milled with pockets and hole patterns
Black anodized aluminum battery bracket plate with center bore

Custom CNC Aluminum Battery End Plate for EV

Custom CNC-machined 6061 aluminum battery end plates and mounting brackets for EV packs - milled pockets, hole patterns and black or clear anodize, tight tolerance for automotive assembly.
6061-T6Solid aluminum
+/-0.05 mmHole tolerance
Black / ClearAnodize
IATFAutomotive quality
  • Milled Pockets, Not Bent Brackets: Each plate is CNC-milled from solid 6061 aluminum so pockets, lightening cutouts and busbar seats are dimensional - unlike sheet-metal brackets that warp under torque.
  • Automotive Hole Patterns: Mounting holes, busbar holes and dowel bores are drilled to your pack drawing with +/-0.05 mm positional accuracy, so the plate bolts straight into the module without reaming.
  • Black or Clear Anodize: Black hard anodize insulates against galvanic corrosion on busbar-facing surfaces; clear anodize preserves conductivity where the plate acts as a current path.
  • EMI & Thermal Spreading: The flat aluminum plate doubles as a heat spreader and EMI shield between cells, busbars and the pack cover.
Tolerance Type Description
Precision Tolerance Parts are manufactured and inspected strictly according to your drawing specifications and GD&T annotations, with a minimum tolerance of ±0.05 mm.
General Tolerance ±0.05 mm
Minimum Feature Size 0.5 mm. The exact minimum feature size may vary depending on the part geometry and selected material.
Threading & Tapped Holes Capable of machining any standard thread sizes, as well as customized thread specifications.
Edge Condition Sharp edges are deburred and chamfered by default.
Surface Finishing Anodizing, Powder Coating, Spray Painting, Laser Engraving, Silk Screen Printing
Minimum Wall Thickness 0.5mm
Minimum End Mill Size 0.5mm
Minimum Drill Hole Size 1mm
Minimum Part Size CNC Milling: 5 × 5 × 5 mm;
CNC Turning: 2 × 2 mm;
Maximum Part Size CNC Milling: 4000 × 1500 × 600 mm

CNC Turning: 200 × 500 mm

What Is This Service

Battery end plates and mounting brackets in an EV pack take abuse: they clamp cells, carry busbars, hold sensors and must stay flat after years of vibration and thermal cycling. That is why they are CNC-milled from solid 6061-T6 aluminum rather than stamped or bent sheet. The pockets, lightening cutouts and busbar seats come off the machine dimensional, and the plate bolts straight into the module with no fitting.

Every hole is positioned to your pack drawing: cell-tie-down holes, busbar bolt holes, dowel bores for module alignment, and through-slots for cable exit. We hold +/-0.05 mm positional accuracy on hole patterns and a flatness spec on the mounting face, because a warped plate in an automotive pack is a warranty problem, not a cosmetic one.

Finish follows function: black hard anodize on busbar-facing surfaces blocks galvanic corrosion and marks current isolation; clear anodize preserves conductivity where the plate is also a current path or thermal spreader. We run to IATF-aligned incoming, process and outgoing inspection, and support prototype-to-production ramps from sample batches to 50,000+ pieces per month under NDA.

Automotive Plate Capabilities

Solid Milled, Not Stamped

Machined from 6061-T6 billet plate so pockets and hole seats stay dimensional under torque and thermal cycling - stamped brackets flex and warp.

Hole Patterns to Pack CAD

Cell tie-downs, busbar holes and dowel bores are machined to your module drawing with +/-0.05 mm positional accuracy.

Function-Select Anodize

Black anodize for electrical isolation and corrosion, clear anodize where the plate doubles as a conductor or thermal spreader.

Materials We Machine

From aerospace-grade aluminum to medical-certified engineering plastics, our in-house CNC machining centers work a broad range of metals and plastics under one roof.

Metals

Aluminum alloy raw stock bar for CNC precision machining
Aluminum
6061-T66063-T57075-T6505220246082
High strengthAnodizableLightweight
Stainless steel raw material for precision CNC machined parts
Stainless Steel
303304316 / 316L17-4PH430
Corrosion resistantFood & medical gradeHigh strength
Carbon alloy steel raw stock for CNC precision machining
Carbon & Alloy Steel
1018104512L144140A36
High strengthHeat treatableWear resistant
Brass copper bar stock for CNC turned precision parts
Brass & Copper
C3604C26000C17200 BeCuC11000
ConductiveCorrosion resistantFree machining
Titanium alloy stock for aerospace grade CNC precision machining
Titanium & Exotics
Grade 2Grade 5 (6Al-4V)Inconel 718Monel 400
Aerospace gradeHeat resistantBiocompatible

Engineering Plastics

Engineering plastics POM, ABS and high performance polymers for CNC machining
POM (Delrin)
Low frictionDimensionally stableWear resistant
Nylon (PA66)
ToughAbrasion resistantImpact resistant
PTFE (Teflon)
Chemical resistantHigh temperatureLow friction
PEEK / PEI (Ultem)
High temperatureMedical gradeHigh performance
ABS / PC / PMMA
Impact resistantTransparent optionsFlame retardant

Don’t see your material? Send your drawing for review — we will confirm availability and quote it.

Surface Finish Options

Functional and cosmetic finishes applied in-house or through vetted partners.

Clear anodized aluminum

Clear Anodize

Type II protective anodize, natural silver finish.

Black hard anodized enclosure

Black Hard Anodize

Type III hard coat, wear-resistant black.

Color anodized aluminum parts

Color Anodize

Blue, red, gold, green dye for audio and 3C.

Bead blasted aluminum surface

Bead Blast

Uniform matte texture, hides machining marks.

Black powder coated enclosure

Powder Coating

Durable corrosion-resistant RAL colors.

Passivated stainless flanges

Passivation

Removes free iron, boosts stainless corrosion.

Nickel plated hardware

Plating

Zinc, nickel, chrome, tin for connectors.

Laser engraved logo

Laser Marking

Permanent non-contact logos and serials.

From Drawing to Delivery

1Drawing Review & DFMFree engineering feedback within 24 hours
2Quote & Material PlanTransparent pricing with lead time commitment
3CNC Programming & SetupCAM-validated toolpaths and fixturing
4Precision MachiningIn-process checks on every operation
5Surface Finish & TreatmentAnodizing, plating, coating in-house
6Final Inspection & ShipFull dimensional report with every batch

Quality You Can Verify

CMM coordinate measuring machine for 3D precision inspection
01CMM 3D Precision MeasurementDedicated CMM lab verifies critical dimensions, hole positions and GD&T callouts per IATF 16949 practice; 3D scanning avoids assembly issues on complex parts.
Height gauge inspection equipment for in-process dimensional verification
02In-Process Dimensional VerificationContinuous on-line checks with precision gauges catch deviations early and minimize scrap risk during volume OEM runs.
Stereo microscope inspection for surface finish and visual quality checks
03Surface Finish & Visual InspectionSurface roughness, scratches, burrs and coating defects are checked against appearance standards before packing.
First article inspection report verification
04First-Article Inspection (FAI)Standardized FAI before every production run, with a formal report to guarantee dimensional consistency across the batch.
Raw material traceability management with mill certificates
05Material TraceabilityComplete material certifications and batch records — every machined part is traceable to its original mill, per IATF 16949.
Final functional performance checks before shipment
06Final Functional ChecksFull final inspection catches hidden defects dimensional tests can miss, so parts perform reliably in your assembly.
CMM VerificationCritical dimensions checked on coordinate measuring machine
In-Process ChecksContinuous on-line inspection during production runs
Surface Finish AuditRoughness, coating and visual standards verified
Full TraceabilityMaterial certs and batch records for every part

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Drill-machining center workshop — Rejin CNC factory

Drill & Tap Machining Centers

Integrated drilling, tapping and milling shortens lead time for aluminum enclosures.

Multi-function CNC machining workshop — Rejin CNC factory

Multi-Function Machining Shop

Combined drilling-milling lines support both small batches and volume OEM orders.

CNC production workshop with organized work areas

CNC Production Workshop

Well-organized production zones support everything from one-off parts to mass programs.

Standard CNC turning and milling production line

Standard CNC Lines

Systematic line layout raises machining efficiency and guarantees on-time delivery.

Full set of CNC milling equipment running continuously

5-Axis Machining Equipment

Complete CNC equipment set enables stable continuous running for OEM volumes.

Dongguan, China · 200+ CNC machines · In-house anodizing & laser cutting · Visitors and third-party inspections welcome.

Quality, Engineering & Logistics — Built for Global Buyers

IATF 16949 & ISO 9001 Certified

IATF 16949 & ISO 9001 Certified

Fully certified quality management system. Every batch ships with material certificates and inspection reports you can trust.

Free DFM Engineering Support

Free DFM Engineering Support

Our engineers review every drawing upfront — flagging tolerances, undercuts and cost drivers before a single chip is cut.

Secure Packaging & Global Shipping

Secure Packaging & Global Shipping

Custom foam, wooden crates and FBA-ready packaging. Door-to-door freight to 60+ countries with full tracking.

Frequently Asked Questions

Why mill battery plates from solid aluminum instead of stamping?
Solid-milled 6061 plates keep their flatness and hole positions under vibration, torque and thermal cycling. Stamped sheet brackets flex, walk under bolt torque, and crack around holes over a 15-year pack life.
Can you match holes to our module CAD?
Yes - send us the pack or module step file. We program the cell tie-downs, busbar holes and dowel bores directly, and hold +/-0.05 mm positional accuracy.
Black or clear anodize - which?
Black hard anodize insulates and blocks galvanic corrosion on busbar-facing surfaces; clear anodize preserves conductivity where the plate also carries current or spreads heat. We apply the finish per face.
Do you support automotive quality systems?
We run IATF-aligned incoming, in-process and outgoing inspection with dimensional CMM reports on first articles, and ramp from samples to serial production under NDA.
SIMPLE PROCESS

What Happens After You Click Send?

1
Inquiry Received

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2
Engineer Review

We study your requirements and propose a workable solution with material & process options.

3
Quote Within 24h

Detailed quotation with specs, options and lead time — no hidden fees.

4
Sample & Production

Approve the sample, then we mass-produce with full QC and on-time shipping.

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