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Power Bank Enclosure

Custom power bank enclosure, CNC machined from 6061-T6 aluminum with thin-wall design and premium anodized finish for consumer electronics.
±0.005 mmMachining tolerance
6061-T6Standard alloy
Thin-wallLightweight design
24hQuote with DFM feedback
  • Thin-Wall Lightweight Design: Precision-machined thin walls reduce weight while keeping structural rigidity for portable power devices.
  • High-Precision Tolerance: Wall thickness, port cutouts and mounting holes held to ±0.005 mm, verified with in-house CMM inspection.
  • Premium Anodized Finish: Multi-color anodizing with matte or glossy options - fingerprint, scratch and corrosion resistant surface.
  • Full Customization: Port cutouts (USB-C/USB-A/micro USB), mounting holes, Pantone color matching and laser engraving available.
Tolerance Type Description
Precision Tolerance Parts are manufactured and inspected strictly according to your drawing specifications and GD&T annotations, with a minimum tolerance of ±0.05 mm.
General Tolerance ±0.05 mm
Minimum Feature Size 0.5 mm. The exact minimum feature size may vary depending on the part geometry and selected material.
Threading & Tapped Holes Capable of machining any standard thread sizes, as well as customized thread specifications.
Edge Condition Sharp edges are deburred and chamfered by default.
Surface Finishing Anodizing, Powder Coating, Spray Painting, Laser Engraving, Silk Screen Printing
Minimum Wall Thickness 0.5mm
Minimum End Mill Size 0.5mm
Minimum Drill Hole Size 1mm
Minimum Part Size CNC Milling: 5 × 5 × 5 mm;
CNC Turning: 2 × 2 mm;
Maximum Part Size CNC Milling: 4000 × 1500 × 600 mm

CNC Turning: 200 × 500 mm

What Is This Service

CNC machined aluminum power bank enclosures are precision thin-wall housings that protect batteries, PCBs and wireless charging coils while keeping the product light, rigid and premium-feeling. Machined from 6061-T6 or 5052 aluminum, they are engineered for perfect fit of ports, inserts and internal components with tolerances up to ±0.005 mm.

We use 3/4/5-axis CNC milling with specialized thin-wall techniques to hold consistent wall thickness without flex or distortion. Precision cutouts for USB-C, buttons and indicators, threaded inserts and charging-coil recesses are machined to your CAD, then finished with multi-color anodizing, sandblasting and laser engraving in-house. RoHS/REACH-compliant finishes are available on request.

Ideal for power banks, wireless chargers, mini UPS and IoT housings — from OEM/ODM prototypes to mass production, each unit verified with CMM inspection reports.

Why OEM Buyers Choose Rejin CNC

Thin-Wall CNC Machining — Rejin CNC in-house capability

Thin-Wall CNC Machining

Thin-walled enclosure structures machined with tight tolerance control for lightweight, durable housings.

Precision Port Cutouts — Rejin CNC in-house capability

Precision Port Cutouts

USB-C, USB-A, micro USB and custom cutouts positioned to ±0.005 mm for perfect assembly fit.

Premium Anodizing & Branding — Rejin CNC in-house capability

Premium Anodizing & Branding

Multi-color anodizing with matte or glossy finish, plus laser engraving for logos and branding.

Materials We Machine

From aerospace-grade aluminum to medical-certified engineering plastics, our in-house CNC machining centers work a broad range of metals and plastics under one roof.

Metals

Aluminum alloy raw stock bar for CNC precision machining
Aluminum
6061-T66063-T57075-T6505220246082
High strengthAnodizableLightweight
Stainless steel raw material for precision CNC machined parts
Stainless Steel
303304316 / 316L17-4PH430
Corrosion resistantFood & medical gradeHigh strength
Carbon alloy steel raw stock for CNC precision machining
Carbon & Alloy Steel
1018104512L144140A36
High strengthHeat treatableWear resistant
Brass copper bar stock for CNC turned precision parts
Brass & Copper
C3604C26000C17200 BeCuC11000
ConductiveCorrosion resistantFree machining
Titanium alloy stock for aerospace grade CNC precision machining
Titanium & Exotics
Grade 2Grade 5 (6Al-4V)Inconel 718Monel 400
Aerospace gradeHeat resistantBiocompatible

Engineering Plastics

Engineering plastics POM, ABS and high performance polymers for CNC machining
POM (Delrin)
Low frictionDimensionally stableWear resistant
Nylon (PA66)
ToughAbrasion resistantImpact resistant
PTFE (Teflon)
Chemical resistantHigh temperatureLow friction
PEEK / PEI (Ultem)
High temperatureMedical gradeHigh performance
ABS / PC / PMMA
Impact resistantTransparent optionsFlame retardant

Don’t see your material? Send your drawing for review — we will confirm availability and quote it.

Surface Finish Options

Functional and cosmetic finishes applied in-house or through vetted partners.

Clear anodized aluminum

Clear Anodize

Type II protective anodize, natural silver finish.

Black hard anodized enclosure

Black Hard Anodize

Type III hard coat, wear-resistant black.

Color anodized aluminum parts

Color Anodize

Blue, red, gold, green dye for audio and 3C.

Bead blasted aluminum surface

Bead Blast

Uniform matte texture, hides machining marks.

Black powder coated enclosure

Powder Coating

Durable corrosion-resistant RAL colors.

Passivated stainless flanges

Passivation

Removes free iron, boosts stainless corrosion.

Nickel plated hardware

Plating

Zinc, nickel, chrome, tin for connectors.

Laser engraved logo

Laser Marking

Permanent non-contact logos and serials.

From Drawing to Delivery

11. DFM ReviewEngineers review your enclosure design, wall thickness and tolerances, then give free DFM feedback within 24 hours.
22. QuotationDetailed quote with full cost breakdown - material, machining, surface finish and tooling.
33. PrototypingCNC machined samples for fit, function and finish approval before mass production.
44. ProductionHigh-precision CNC milling with in-process inspection at every stage for consistency.
55. Surface FinishingAnodizing applied in your chosen color and verified for uniformity and adhesion.
66. QC & ShippingCMM report, material certificate and secure export packaging with global delivery.

Quality You Can Verify

CMM coordinate measuring machine for 3D precision inspection
01CMM 3D Precision MeasurementDedicated CMM lab verifies critical dimensions, hole positions and GD&T callouts per IATF 16949 practice; 3D scanning avoids assembly issues on complex parts.
Height gauge inspection equipment for in-process dimensional verification
02In-Process Dimensional VerificationContinuous on-line checks with precision gauges catch deviations early and minimize scrap risk during volume OEM runs.
Stereo microscope inspection for surface finish and visual quality checks
03Surface Finish & Visual InspectionSurface roughness, scratches, burrs and coating defects are checked against appearance standards before packing.
First article inspection report verification
04First-Article Inspection (FAI)Standardized FAI before every production run, with a formal report to guarantee dimensional consistency across the batch.
Raw material traceability management with mill certificates
05Material TraceabilityComplete material certifications and batch records — every machined part is traceable to its original mill, per IATF 16949.
Final functional performance checks before shipment
06Final Functional ChecksFull final inspection catches hidden defects dimensional tests can miss, so parts perform reliably in your assembly.
100%Dimensional inspection on critical features
ISO 9001Certified quality management workflow
CMMCoordinate measuring machine verification
RoHS/REACHCompliant finishes available on request

More Products in This Category

Inside Our Factory — 200+ Machines Under One Roof

Vertical machining center workshop — Rejin CNC factory

Vertical Machining Centers

High-efficiency VMCs for prototype, mid-volume and large-batch metal parts production.

Drill-machining center workshop — Rejin CNC factory

Drill & Tap Machining Centers

Integrated drilling, tapping and milling shortens lead time for aluminum enclosures.

Multi-function CNC machining workshop — Rejin CNC factory

Multi-Function Machining Shop

Combined drilling-milling lines support both small batches and volume OEM orders.

CNC production workshop with organized work areas

CNC Production Workshop

Well-organized production zones support everything from one-off parts to mass programs.

Standard CNC turning and milling production line

Standard CNC Lines

Systematic line layout raises machining efficiency and guarantees on-time delivery.

Full set of CNC milling equipment running continuously

5-Axis Machining Equipment

Complete CNC equipment set enables stable continuous running for OEM volumes.

Dongguan, China · 200+ CNC machines · In-house anodizing & laser cutting · Visitors and third-party inspections welcome.

Quality, Engineering & Logistics — Built for Global Buyers

IATF 16949 & ISO 9001 Certified

IATF 16949 & ISO 9001 Certified

Fully certified quality management system. Every batch ships with material certificates and inspection reports you can trust.

Free DFM Engineering Support

Free DFM Engineering Support

Our engineers review every drawing upfront — flagging tolerances, undercuts and cost drivers before a single chip is cut.

Secure Packaging & Global Shipping

Secure Packaging & Global Shipping

Custom foam, wooden crates and FBA-ready packaging. Door-to-door freight to 60+ countries with full tracking.

Frequently Asked Questions

What is the minimum wall thickness you can machine?
We routinely machine thin walls down to 0.8 mm for aluminum enclosures while maintaining flatness and rigidity, depending on part size and geometry.
Which material do you recommend for power bank housings?
6061-T6 aluminum for the best balance of strength and cost, or 5052 aluminum when corrosion resistance and lightweight are the priority.
Can you match a specific anodizing color?
Yes. We offer standard anodizing colors plus custom Pantone color matching, with matte or glossy finish options.
Do you support prototyping before mass production?
Yes. We provide CNC machined samples for fit, function and finish approval, then scale to mass production with full in-house QC.
SIMPLE PROCESS

What Happens After You Click Send?

1
Inquiry Received

Your message lands directly with our senior engineers — instantly acknowledged.

2
Engineer Review

We study your requirements and propose a workable solution with material & process options.

3
Quote Within 24h

Detailed quotation with specs, options and lead time — no hidden fees.

4
Sample & Production

Approve the sample, then we mass-produce with full QC and on-time shipping.

WhatsApp: +86 13790500374

Email: info@rejincnc.com

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